See the assembly and instructions video below for a full explanation. The maximum slab thickness is determined by the number of risers (if any) used to mount the side rails, the length of your router bit, and whether or not you are using a 1/2" collect extension. 10' (120") long router sleds include a set of 4' (48") and 6' (72") linear rails. The slab flattening area for each size router sled when using a 2.5" diameter slab flattening bit (like the SpeTool CA-IP-D1/2)* is as follows: Router Sled SizeĨ' (96") long router sleds include two sets of 4' (48") linear rails. Projects Build your own router sled to flatten wood without buying big, expensive tools Put together a DIY router sled for less than 100. The size of the Crafted Elements router sled represents the approximate footprint of the sled components when assembled and reflects the workbench area required to mount it. MICROJIG woodworking project plans using table saws, router tables, band saws, and jointers. An optional dust collection shroud and 2.5" boot is available to help catch some of the dust created by slab milling. The router sled is available in lengths of 4', 6', 8' (2 sets of 4' rails) and 10' (4'+6' rails) with cross bar widths of 40", 48" or 60". We also offer a blank "drill it yourself" base plate if you have a router that isn't in our compatibility list. A router is an essential tool for any woodworking shop, and a router table or jig can make it a safer and more efficient tool. The router base plate features pre-drilled holes for most commonly used routers, making assembly that much quicker. Download our router table and hand-held router jig plans and get started building with our step-by-step instruction today. Use any compatible full sized router with a range of commonly available spoil board (slab flattening) bits. The Crafted Elements Router Sled jig comes with everything you need except the router, slab flattening bit, plywood rail risers and workbench. Once the initial assembly is completed, the router carriage (sub-assembly) and rails can be setup and ready to go on your existing flat and straight workbench within 2 minutes. Save shop space with the easy to attach and detach linear rails. We precision cut and machine 1/2" thick acrylic components for the cross rail brackets and router mount to create a durable, cost effective solution that is going to save you time, money and boost shop efficiency. Hardware for mounting TOT sled-kit to extrusion. Our router sled is built with industrial grade 20mm components commonly used in CNC machines, large 3D printers and industrial automation. Profiles & Accessory hardware to mount a TOT () Router Sled (not provided) - Aluminum extrusion material used is 40x80-10. If you don't have the space or money to buy a large CNC machine ($10K+) or industrial planer ($70K+) then a router based slab levelling jig is a great solution. The Crafted Elements Router Sled (Wood Slab Flattening Mill) is perfect for small wood shops and garage woodworking warriors that have limited space. I Finished this top with BLO and spar Urethane.Choose Using The 'Size' Drop Down Menu Above To See Updated Size, SKU and Price. Using the sled is very simple, just set the router to the desired depth and push it across the bridge. The bridge is constructed the same was as the base, except is has a slot in the center for the router bit to pass through. The slides are dual purpose, they insure the base is flat and they provide an elevated surface for the bridge to rest on. The bottom is a single layer and the sides are two layers screwed together, & to the base with drywall screws. Since I have never used a router sled before, I decided to make a small one and use it to make some tops for my role-away tool chests. One night while surfing SawmillCreek, I stumbled across a post that referenced a simple shop made tool called a router sled that wold let me flatten a bench top or any other large wood surface with tools I already have. I only have a 13″ planer, so I thought I would have to wait till i got a bigger planer, or pay someone else to plane the top. Eventually I plan to build a workbench with a hard maple top.
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